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If you need to improve productivity, accelerate organizational change, have better data management, BMG has applied Lean Six Sigma and process improvement methodologies to a variety of processes for many manufacturing organizations.
Lean Six Sigma Sample Projects
- Reduce Cycle Time for Testing a New Release
- Decrease in Scrap & Rework Costs
- Reduce Process Variation Costs Related to Manufacturing
- Increase in Quality Pieces Per Person Per Hour
- Supplier Selection and Development
- Resource Minimization in the Supply Chain
- Reduction of Obsolete Materials in the Supply Chain through Better Material Tracking
- Reduction of Downtime and Unscheduled Line Changeovers Caused by Part Outages
- Improve the Effectiveness of Employee Hazard Recognition
- Bearing Life Cycle Design of Equipment
- Tying Inputs to Outputs
- Measurement of Coating Thickness at Inlet Duct
- Reduce Demand Suspensions at the Dock
- Reduce Cost of Quality due to Scrap
- Reduce Cable Defects at System Test
- Material Delinquent Reduction
- Reduce Inbound Freight
- Reduction of Days of Supply (DOS)
- Responsiveness Score Improvement Project
- Improve Core Welding Process
- Catalyst Wrapping Project
- Steelhead III Swing Weight Elimination
- Indoor Test Range Variation Reduction
- Improve Inventory Accuracy in End-user Branches
- Reduction of Excess Non-Stock Inventory
- Face Durability Testing Improvement
- Reducing Customer Freight Credits
- Reduce the Number of Wiring Defects
- Plastic Scrap Reduction
- Rework Scrap Reduction due to Engineering Errors
- Reduction in Rough Edges in Laminate Panels
- Milling Optimization
- Reduction of Bow/Twist on Laminates
- Optimization of Product Cost
- Reduce Overproduction
- Reduction of Cost of Waste Treatment
- Order Creation Life-cycle
- Reduce Packaging Waste
- White Resin Waste Reduction
- Improve Customer Satisfaction level of Equipment Maintenance Process
- Reducing Press Room Tooling Failures
- Toyota Endcap Productivity Improvement
- Reduced Lost Material-Missing Parts
- Molder Cycle-time Reduction
- Nitrogen Reduction in Wave Soldering Process
- Volkswagen A4 Warranty Cost Reduction
- Reduction in Non-conforming parts
- Reduction in Downtime due to Press Fires
- Improve Foundry Resin Coasted Sand Throughput
- Reduce the Color Variability
- Reduce Particulate and Gel Rejections for Fiber Optic Coatings
- Improving Steel Yields
- Reduction in Number of Wiring Defects
- Work Planning and Sequencing
- Lack of Material Downtime Hours
- Reduce Demand Suspensions at the Dock
- Warehouse Shipping Accuracy
- Shipping Optimization Project
- Forming Machine Optimization
- Calibration Process Variation
- Optimization of Chromic-Acid Logistics
- Reduction in Cosmetic Defects
- Process Variation Reduction for Hydraulic Motor Rotor Boxes
Who BMG has helped
- J&J
- TAMKO Roofing
- Siemens Energy & Automotive - Mary Hattrick
- DuPont
- Amgen
- Medtronic
- ABB
- Dial
- MeadWestvaco
- Smith & Nephew
- Manitowoc
- Celestica
- Galvacer
- Powell
- General Dynamics
- Graphic Packaging
- Moog
- Seagate
- Callaway Golf
- STERIS
If you are just getting started thinking about Six Sigma or Lean in a
manufacturing environment, BMG encourages you to contact us to learn more. |