Using eLearning to Drive Culture Change
Historically, Six Sigma has enjoyed more success
inside the manufacturing arena than any other
industry. But despite its pervasiveness, many
manufacturers still struggle to get employees
to embrace the changes Six Sigma can bring.
Fear, caused by a lack of understanding, inhibits
culture change, which thereby impedes results.
So how does one break this cycle? Here is how
one company addressed this issue by building
a companywide awareness program that
incorporated a message from the CEO with basic
awareness training and delivered it worldwide
in eight different languages. The result? A
dramatically greater interest from employees
wanting to be more involved in the company's Six
Sigma initiative.
The Challenge
In early 2004, an international high-tech materials
manufacturing company approached BMG with
a conundrum. The company had launched its Six
Sigma program in 2003, but as the deployment
progressed, the company began to see that far
too many employees remained unclear about Six
Sigma and its purpose. Executives knew this lack
of understanding could hinder a successful global
rollout, so the executive team began to look for
creative ways to expose more of the workforce to
the initiatives in motion.
As one of their Master Black Belts (MBBs)
explained, "People are naturally afraid of what
they don't understand. We determined that if
we could take away the mystery of Six Sigma,
employees would be more likely to embrace it."
But with 250,000 employees working in 100+
countries, executives knew that sending Black
Belts to train at each location was neither practical
nor feasible. They needed a time and cost
efficient means of educating employees in Six
Sigma basics, without compromising quality.
The Solution Steps
eLearning quickly emerged as the most viable
option for training the company's global
employees, as it provided both the flexibility and
cost savings the executive team sought. After a
comprehensive market evaluation, the company found
that Breakthrough Management Group (BMG)
could provide the best value for its needs.
According to the selection committee, the high
quality and interactive delivery style of BMG's
content was the key reason for their selection.
The company also valued BMG's ability to
customize the eLearning with company-specific
information, a feature most other providers
lacked.
To get started, the company first defined what it
wanted employees to know. The most pressing
questions seemed to be: What is Six Sigma and
how does it relate to my job? What is DMAIC?
Who in the company is involved in Six Sigma
training? Why are we doing it? The answers to
these questions became the foundation for a
three course "Six Sigma Awareness" program.
BMG developed 90 minutes of training to
introduce employees to the concepts of Six
Sigma and provide a broad understanding of
what the company hoped to accomplish with its
efforts. Here is what it looked like:
Course #1: "Six Sigma, Lean and Our
Company"explained the history of Six Sigma
and the concepts of DMAIC, DFSS and Lean.
It illustrated the connection between Six Sigma
and the company's global objectives, and included video
messages from the CEO and top
Operational Excellence executive. In his address,
the CEO expressed his belief that employees
trained in Six Sigma are seen as more valuable
and promotable than those who aren't. This
message helped employees see the level of
significance the CEO placed on Six Sigma
training.
Course #2: "Six Sigma Overview"delved into
the fundamental principles of Six Sigma, using BMG's signature interactive exercises to drive
home key principles. Activities demonstrated the
concepts of data-driven decision making, the
y=f(x) formula and the importance of customer
focus. Interactivity was key to keeping employees
engaged along the way.
"Employees have fun practicing concepts by
trying to 'win a car' or 'run a movie theater,'" reported one of the company's MBBs.
"They see the concepts explained in theory and
then actually have a chance to apply what
they've learned."
Course #3: "Six Sigma Roles and Phases"
offered a step-by-step explanation of the DMAIC
problem-solving methodology and identified
key Six Sigma players for each phase. Training
concluded with examples and details of actual
Six Sigma projects that the company had already
completed.
BMG first developed the training in English, then
translated it into seven additional languages
(Spanish, French, German, Italian, Chinese,
Japanese and Korean) to fully address the needs
of the global employee base. The company
then made the courses available to employees
through a corporate learning management
system (LMS), so that divisions around the
world could access it online. A CD-ROM version
provided access to those without internet and to
augment classroom training.
The company's communications strategy
promoted the trainings' availability via
an employee newsletter, internal e-mail
announcements, links on intranet sites and even
through a contest to recognize the first business
segment to reach 1,000 employees trained. Each
business segment also developed its own plan
to launch the eLearning courses within their
division.
The Results
After only six months, more than 2,600
employees had completed the training. Initial
feedback was positive and according to the
deployment leader, this success came down to the
quality, interactivity and flexibility of the courses.
"BMG's high-quality content helped spread a
consistent and positive message about the value
of Six Sigma across our organization. It's very
important that employees have a positive initial
exposure to Six Sigma and this eLearning helped
us set a high standard for our Six Sigma training."
Many students commented that the program had
surpassed their expectations and was superior
to and much more dynamic than what they had
previously encountered.
But were the courses creating a buzz about Six
Sigma throughout the company? According to the
company, absolutely. The courses helped people
get comfortable with Six Sigma and they began
to see it as a chance to further their careers. As
a result, the company saw a surge in interest for
Green Belt training.
Similarly, project leaders found the training
provided a great pre-work for Green Belt trainees.
But the biggest benefit for the company was
having the training available on demand. The
company reveled in the fact that if 10,000
employees were interested in learning more
about this initiative, they could all be trained
simultaneously. This could not have been
achieved if physical instructors had to teach Six
Sigma Awareness in a classroom setting.
For more information about BMG's eLearning, join our monthly online webinar that covers the specifics of this product. You can sign up online here. Or for more information or follow up questions, contact www.BMGi.com, or call 1-800-4-6-Sigma.